Keith Fahlgren, 1987 Audi 5000CS Turbo Quattro Wagon

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abdelazer
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Keith Fahlgren, 1987 Audi 5000CS Turbo Quattro Wagon

Post by abdelazer »

Name: Keith Fahlgren
Vehicle: 1987 Audi 5000CS Turbo Quattro Wagon
Engine: 2.226L I5.
Injection: Port injection using Bosch 28lb/hr (0 280 155 931) injectors with modified injector cups.
Description: Newly fabricated fuel rail that really does fit! Audi owners have hope.
Website: Details at http://www.not2fast.com someday along with many pictures for MS-considering-Audi-owners.
efahl
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Keith Fahlgren, 1987 Audi 5000CS Turbo Quattro Wagon

Post by efahl »

Keith,

Let's make a parts list, with prices, including the tools. Here's what I recall off the top of my head, once we get a full list, I'll edit the appropriate posts and consolidate it all into that top one...

Code: Select all

What              Part No       Price       Source                            Comments
FPR               MSD-2220        $38       ???                               Should have got the MSD-2222
Rail              Small           $20       RossMachineRacing.com
Injectors         12561462        $25ea     RaceTronix.com
Barb fittings                               McMaster.com
Pipe reducer
13.5 mm reamer
10 mm drill
8mm D TPS                         $24       Jurgen Hartwig
Hose                               $3       Surplus
CLT
MAT
MAT pigtail
Injector connectors
Weatherpack stuff
3/8" NPT tap                           Can't recall prices on the following, already had it.
NPT taper reamer
??" drill
1/8" stainless
Injector cups    037 133 555
Wire
Heat shrink tubing
MegaSquirt v1.01
Eric
abdelazer
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Keith Fahlgren, 1987 Audi 5000CS Turbo Quattro Wagon

Post by abdelazer »

Now that Eric's website is back up he's nicely added some pictures from the build.


http://not2fast.com/audi/5ktqa/ms-2004/
abdelazer
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Keith Fahlgren, 1987 Audi 5000CS Turbo Quattro Wagon

Post by abdelazer »

efahl wrote: Let's make a parts list, with prices, including the tools.
Ok
  • Rail: RMR -6 Pn:RMR-019 $10/ft -- 2ft
    FPR: MSD 2220 from $38.06 from Autosupermart.com
    Injectors: 28lb/hr Delphi/Bosch (bosch pn#0 280 155 931) "This is a LS1 factory GM injector" Racetronix pn: 12561462 $25/ea
    CLT: Bosch 0 280 150 037 $34.04 after tax from Howard Cooper, Ann Arbor Audi dealerConvinced dealer it was a Thermo Temp Switch from a quantum wago
    Fuel Filter: 447 133 511 $9.95 from The Parts Connection
    K+N: Trying to find pn $34.64 after shipping from MartelBros.com
from McMaster: (prices each)
  • 2x 53515K22 $9.50 1/4->1/4 tube fitting
    2x 4464K382 $2.29 3/8->1/4 bushing
    10x 44555K137 $.92 Tube tee .170"
    1x 8851A48 $21.42 13.5mm reamer
    1x 30595A56 $5.67 "X" drill
    1x 4000K713 $10.04 Big 0-100 psi gauge
    1x 91465K951 $5.31 Hose to barb
I should have paperwork for everything but the move has scattered it all over.
abdelazer
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Keith Fahlgren, 1987 Audi 5000CS Turbo Quattro Wagon

Post by abdelazer »

Also: 2.25" stainless tube to mount air filter. Bike part to attach throttle cable. $9 for a sears fire extinguisher. Hose clamps.

Here's how McMaster describes the parts I listed above with our quanties following.

53515K22
316 Stainless Steel Push-On Hose Fitting Barb X Male For 1/4" Hose ID, 1/4" Pipe
$ 9.50 Each
(2)

4464K382
Type 304 SS Threaded Pipe Fitting 3/8" Male X 1/4" Female Pipe, Hex Bushing, 3000 Psi
$ 2.29 Each
(4)

44555K137
Brass Double-Barbed Tube Fitting Tee For .170" Tube ID
Quantity Each
1-9 Each $1.14
10 or more $0.92
(10)

8851A48
Metric High-Speed Steel Chucking Reamer 13.5mm Dia, 2" Flute Length, .4355" Shank Diameter
$ 21.41 Each
(1)

30595A56
Gen Purpose Hss Jobbers'twist Drill Bit Bright Finish, Letter Sz X, 5-1/8" L, 3-3/4" L Flute
$5.67
(1)

4000K713
Dual Scale Steel-Case Gauge 2% Mid-Accuracy 3-1/2" Dial, 1/4" NPT Bottom (0-100)
$ 10.04 Each
(1)

91465K951
Push-On Brass Hose Fitting Barbed X Female For 1/4" Hose ID, 1/4" Pipe Size
$ 5.31 per Pack
This item is only sold in Packs of 5
(1)

Here's the info from the K&N, which was the _wrong_ size.
From martelbros:
Universal Rubber Filter #KNERD-0520
SKU RD-0520
Provider MAR
Price $ 28.69

I should have gotten a bigger one (a 2-1/4")
It was a: Round Straight

2-1/8" hole ID 3-1/2"OD 6" length 7/8" flange length Centered RD-0520
abdelazer
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Keith Fahlgren, 1987 Audi 5000CS Turbo Quattro Wagon

Post by abdelazer »

Ok, I've finally started getting to work on writing up something about the installation.

It will eventually reside here: http://not2fast.com/audi/5ktqa/ms-2004/
Only pictures and price list so far.


Keith
Keith Fahlgren -- See pics of the MS install Eric and I did on my '87 Audi here
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